Biocompatible CNC Machined Parts for Orthopedic Implants & Dental Device Manufacturing
When precision meets biocompatibility, medical device manufacturers need a partner they can trust. At PFT, we specialize in crafting high-performance CNC machined components for orthopedic implants and dental devices, combining cutting-edge technology with rigorous quality standards to deliver solutions that healthcare professionals rely on.
Why Choose Us? 5 Core Advantages That Set Us Apart
1. Advanced Manufacturing Capabilities for Complex Medical Components
Our facility is equipped with state-of-the-art 5-axis CNC machines and Swiss-type lathes capable of achieving tolerances as tight as ±0.005 mm. This technological edge allows us to manufacture:
- Titanium spinal fusion cages with porous structures for optimal bone integration
- Cobalt-chrome alloy dental abutments with mirror-finish surfaces
- Patient-specific PEEK cranial implants with CT-guided precision
Unlike generic machining shops, we’ve invested in specialized tooling for medical-grade materials, including:
- Biocompatible titanium (Gr. 5 and Gr. 23)
- Surgical-grade stainless steel (316LVM)
- Ceramic composites for wear-resistant joint surfaces
2. Medical-Grade Quality Control System
Every component undergoes 12-stage inspection aligned with ISO 13485:2024 and FDA 21 CFR Part 820 requirements:
|
Stage |
Method |
Tolerance Check |
|
Material |
Spectrometry |
ASTM F136 compliance |
|
Rough Machining |
CMM Measurement |
±0.01mm surface profile |
|
Final Polish |
White Light Scanning |
Ra 0.2μm surface finish |
Our cleanroom packaging facility ensures sterility with ISO Class 7 environments, while batch traceability is maintained through blockchain-enabled documentation.
3. Customization Expertise for Unique Clinical Needs
Recent projects demonstrate our adaptability:
- Case Study: Developed 150+ zirconia dental implant prototypes with 15° angled platforms for complex jaw anatomies, reducing chair time by 40% for surgical teams
- Innovation: Created lightweight titanium trauma plates with antibacterial silver ion coating, achieving 99.9% microbial reduction in clinical trials
4. End-to-End Support From Prototyping to Mass Production
Our engineers work closely with medical device OEMs through:
- Phase 1: Design-for-Manufacturability (DFM) analysis using Materialise Mimics
- Phase 2: Small-batch production (50-500 units) with 72-hour turnaround
- Phase 3: Scale-up to 100,000+ units/month with dedicated production cells
5. Global Compliance & After-Sales Assurance
- CE Marked components for EU markets
- 24/7 technical support from FDA-submission-experienced engineers
- 10-year material certification archive
Technical Highlights: Where Engineering Meets Biology
Surface Engineering Innovations
Our proprietary post-processing techniques enhance biocompatibility:
- Electropolishing for debris-free implant surfaces
- Micro-arc oxidation (MAO) creating bioactive titanium oxide layers
- Hydrothermal treatment for accelerated osseointegration
Material Science Leadership
Partnering with leading universities, we’ve developed:
- Antibacterial copper-alloy ortho screws (ISO 5832 compliance)
- Bioresorbable magnesium-based fixation devices
- 3D-printed trabecular structures mimicking natural bone density
Real-World Impact: Devices That Transform Lives
Recent deployments include:
- 50,000+ ceramic femoral heads with 0% fracture rate over 5 years
- Custom TMJ implants restoring jaw function for 2,000+ patients
- Emergency production of COVID-era ventilator components
Your Next Step in Medical Manufacturing Excellence
Whether you’re developing next-gen orthopedic solutions or precision dental tools, our team brings 20+ years of medtech machining expertise to your project.
Contact Us Today for:
- Free DFM analysis of your implant design
- Material selection guidance from our biomaterials team
- Rush prototyping in as few as 5 business days
Application
FAQ
Q:What’s your business scope?
A: OEM Service. Our business scope are CNC lathe processed, turning,stamping,etc.
Q.How to contact us ?
A:You can send inquiry of our products,it will be replied within 6 hours;And you can contact dirrectly with us through TM or WhatsApp, Skype as you like.
Q.What information should I give to you for inquiry?
A:If you have drawings or samples,pls feel free to send us,and tell us your special requirements such as material, tolerance, surface treatments and the amount you need,ect .
Q.What about the delivery day?
A: The delivery date is about 10-15 days after receipt of payment.
Q.What about the payment terms?
A: Generally EXW OR FOB Shenzhen 100% T/T in advance,and we can also consult accroding to your requirement.
